Congratulations and thanks for your purchase of the CODA Expert Disc Brake system. The CODA
Expert Disc Brake is a fully hydraulic closed system which provides consistently superior stopping
power and control in all conditions. The system is light weight, low maintenance, and fully adjustable
and serviceable. When compared to traditional cable-actuated rim brakes, the CODA Expert Disc
Brake offers much longer pad wear, higher efficiency without cable stretch or friction, and no pad
drag, even when the wheel is bent.
Because the CODA Disc Brake system is unique, there are some important facts and warnings of
which you need to be aware. The warnings are written as appropriate throughout this manual, and
also at the end of the text. Please read and heed all warnings, the information is here for your benefit.
Both the calipers and the brake lever master cylinders are rebuildable, however as this procedure
requires unique parts and an advanced knowledge of hydraulic systems, only the Authorized
Cannondale Service Center should perform it.
CODA Expert Disc Brake levers are designed for optimal use with both twist shifters and 9 speed
push-button type shifter pods.
CODA Disc Brakes require wheels built with CODA disc compatible hubs. Wheels built for use with
the CODA Disc Brake system should be laced 3 cross using 14g, 14/15g, 15g, or 15/16g stainless
steel spokes and should be built by a qualified and experienced wheelbuilder. Use of high quality rims
with spoke eyelets is also strongly recommended.
Note: CODA Expert Disc Brakes should not be used on tandem or downhill bicycles. They have been
designed for optimal use as a cross-country mountain bike brake system.
ROTOR SIZING GUIDE
CODA Expert Disc rotor
Wheel
Bike and Year
diameter (stamped on rotor)
Part #
Front
All Cannondale and others
171mm rotor (6.75")
QBDRF/171
Rear
1999 and later Cannondaleand others
151mm rotor (5.95")
QBDRR/151
REQUIRED TOOLS
Washing solution of 1 part dish washing detergent and 10 parts hot water
7mm open ended wrench
8mm open ended wrench
metric hex wrench set
Non-pliers type tubing cutter (such as a razor knife or hydraulic tubing cutter)
Torque wrench
Clean shop rags--must NOT be contaminated with ANY oil or grease!
SECTION I: INSTALLATION AND SETUP
WARNING: Brake systems are very important to the safety of any bicycle and Cannondale strongly
recommends that any work to them be performed by an authorized Cannondale dealer. The following
instructions are provided for persons who have a good knowledge of bicycle specific mechanical pro-
cedures and who are equipped with the proper tools and equipment. Incorrect installation or service
may reduce braking performance, and could lead to injury or death. If you have any doubts about
your ability to perform the following procedures, contact your local authorized Cannondale dealer.
3.
CODA Expert Disc Brake Owner's Manual
