2002 Trek Technical Manual
GEARING
30 42 52
11 74 103 128
12 68 95 117
14 58 81 100
16 51 71 88
18 45 63 78
21 39 54 67
24 34 47 59
28 29 41 50
32 25 35 44
FIT
Frame Size 17 19 21 23 25
Rider height Inches 65 68 69 70 74
Cm 166 172 175 178 187
Handlebar Width, mm 400 420 420 440 440
Stem Length, mm 70 90 100 100 120
Angle 7 7 7 7 7
Crank Length, mm 170 170 170 175 175
Seatpost Length, mm 250 250 250 250 250
Steerer Length, mm 192.5 192.5 192.5 222.5 267.5
BIKE WEIGHT
26.0 lb.
11.80 kg.
Key features:
Rider: Long distance, self-supported tourer
Frameset
Oversize Cro-Moly- avoids unwanted frame flex
with full panniers
Touring geometry- stable, comfortable, and lots of
room for heel clearance with panniers, tire clearance
with fenders
Wheelset
36 spoke wheels- extra durability because a loaded
bike is heavy and less maneuverable, so road obsta-
cles can be hard to avoid
Components
Touring- 36 spoke wheels for durability, wide
range gearing for hills, powerful brakes, comfort-
able saddle, clipless pedals with mini-platform, rear
rack included
520
FRAMESET
MAIN TUBES . . . . . . . Trek double butted Cro-Moly
STAYS . . . . . . . . . . . . . Cro-Moly steel
FORK . . . . . . . . . . . . . . Cro-Moly Touring
Axle-crown length, mm
390
HEADSET . . . . . . . . . . Cane Creek C-1 Aheadset
Size
22.2/30.2/26.4
Stack height, mm
26.5
CONTROLS
HANDLEBAR . . . . . . . Bontrager Select
Clamp diameter, mm
26.0
STEM . . . . . . . . . . . . . . Bontrager Race
Steerer clamp height, mm
40.0
DRIVETRAIN
FT DERAILLEUR . . . . Shimano 105 T
Cable routing
Down pull
Attachment
31.8 mm/ 1 1/4"
RR DERAILLEUR . . . . Shimano Deore LX SGS
CRANKSET . . . . . . . . . Shimano 105 52/42/30
Bolt hole circle, mm
74/130
BB . . . . . . . . . . . . . . . . Shimano 105
Shell x axle, mm
68 x 118, Splined, Shimano
CHAIN . . . . . . . . . . . . . Shimano HG-72
Chain type
9 speed
Chain length (links)
114
CASSETTE . . . . . . . . . Shimano HG50 11-32, 9spd
WHEELSET
FRONT WHEEL . . . . . . Shimano LX hub, 36°, Bontrager Fairlane rim
E.R.D., mm
604
Rim strip
Velox 19mm
FRONT TIRE . . . . . . . . IRC Duro Tour
Tire size
700 x 35c
REAR WHEEL . . . . . . . Shimano LX hub, 36°, Btrg Fairlane OSB rim
E.R.D., mm
604
Rim strip
Velox 22mm
REAR TIRE . . . . . . . . . IRC Duro Tour
Tire size
700 x 35c
SPOKES . . . . . . . . . . . . DT 14G stainless
Front, mm
295, 3x
Rear, mm
292/293, 3x
INNER TUBES . . . . . . Presta valve
OTHER
SEATPOST . . . . . . . . . Bontrager Sport
Outer diameter, mm
27.2
SADDLE . . . . . . . . . . . . SSM New Millenium, CrMo rails
BRAKES . . . . . . . . . . . Avid Single Digit 5, linear pull
PEDALS . . . . . . . . . . . . Shimano SPD M515, clipless
Axle diameter
9/16"
SEAT BINDER . . . . . . . Alloy w/integral bolt
Inner diameter, mm
31.9
ADDITIONALS . . . . . . 3 water bottle mounts, front & rear rack
mounts, rear rack
Stem shim from 1" to 1 1/8"
COLORS
Rainforest ·Gold/White decals